Mercedes-Benz S-Class Tool Stabilization

Analysis of production issues, tool modifications and serial production stabilization for a deep-drawn body component in the Mercedes-Benz S-Class program.

The objective of the project was to achieve stable serial production and production readiness for a deep-drawn body component within the Mercedes-Benz S-Class program.

Due to geometric and surface deviations on the stamped component, a comprehensive tool analysis and production process investigation were carried out.

Scope of Work:

– Tool condition assessment
– Correction of critical forming and guiding elements
– Optimization of stamping parameters
– Stabilization of the production process

Result:

Following the implemented modifications, the tool met OEM quality requirements and ensured stable and repeatable production performance in a serial production environment.